Dhamatwan Workshop Facility

Inside Our Manufacturing Facility

7,500 m² in Dhamatwan, Gujarat — approved under IBR 1950 to roll, weld, and inspect heavy-duty thermal systems.

ISO 9001:2015

Quality Management

ASME

Design Standards

IBR 1950

Compliant Manufacturing

Manufacturing Excellence

Precision Heavy
Fabrication Capacity

Our manufacturing processes follow strict quality standards, ensuring durability, accurate fabrication, and structural integrity in every unit we deliver.

Heavy Steel Fabrication

Robust & Reliable

Precision Tube Assembly

High Accuracy

Quality Inspection

Assured Standards

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A three-pass steam boiler shell under fabrication on the Dhamatwan shop floor, tube nest and access doors visible

Boiler Assembly

Heavy Fabrication in Progress

Close-up of a welded structural joint and access door hardware

Fabrication Detail

Close-up of the boiler tube bundle and furnace tube sheet

Tube Sheet Machining

Close-up of a burner firing a live test flame against a boiler shell in the workshop

Burner Test-Fire

Close-up of a pipe fitting being welded to a steel baseplate, weld pool and shielding gas smoke visible

Precision Welding

Shop Floor Equipment

Real machine specs
from our register

Every capability on our floor is documented, rated, and available for inspection.

Welding

MIG/TIG/ERW welding processes. Rectifiers rated 400 Amps. Argon Arc welding set with suppressor (TIG). CO2 welding set, 600 Amps. Dedicated stainless-steel pipe welding unit.

Plate Bending

Pyramid-type plate bending machine. Minimum diameter 700mm. Length up to 2500mm. Thickness up to 32mm, in-house.

Cutting

Mechanically operated shearing up to 6mm. Power-operated hacksaw. Flame cutting up to 150mm thickness. CNC plasma profile cutting.

Tube Bending

Job length up to 2m, job size up to 500mm diameter. Bend saw for angle & channel sections up to 12mm thick. Carbon arc gouging, abrasive cutting.

Machining Facility

Radial drills, boring machines, and plano milling. 3-roll plate bending machines, hydraulic bend press and shears.

Portable Tools

Hand grinders, polishers, and cut-off machines. Pneumatic grinders and drills. Tube extractors and tube expanders with controllers.

Material Handling

Shop equipped with electrically operated overhead EOT cranes for heavy shell and tube-bundle movement.

Testing Equipment

Hydraulic testing machine rated up to 200 kg/cm². Pneumatic testing machine rated up to 100 PSI.

Surface Finish & Painting

Sand blasting and spray painting, with an iron-oxide coating line. 3-phase power connection with 160 KVA / 415V diesel generator backup for power failure.

Quality Assurance

Verified at
Every Stage.

Documented checks and third-party inspections accompany each fabrication stage — from raw material to final assembly.

MTR Verification

Mill Test Reports cross-checked against every incoming steel batch before it reaches the shop floor.

NDT Radiography

Full weld scans, root to surface, on every pressure joint — not spot-sampled.

Form VI Approval

Issued by State Boiler Inspectors after hydrostatic testing, on file for each unit shipped.